HOWCOPrime logo
AUTOMATED WELDING EXCELLENCE

Weld Cladding &
Overlay Services

Advanced automated welding systems delivering precision cladding, overlay, and heat treatment services for critical applications

State-of-the-Art Weld Cladding & Overlay Facility

Our advanced welding facility combines cutting-edge automation with metallurgical expertise to deliver superior weld cladding and overlay solutions for the most demanding applications.

Working with established supply chain partners, we utilize the latest cladding systems designed specifically for the oil & gas, petrochemical, and engineering sectors, ensuring consistent quality and exceptional corrosion resistance.

Integrated Services

From initial cladding through PWHT to final machining, we provide complete turnkey solutions under one roof, reducing lead times and ensuring quality.

Advanced weld cladding facility

Comprehensive Welding Services

Advanced automated systems delivering precision and repeatability for critical applications

Compact & Vertical Cladding Systems

Compact & Vertical Cladding Systems

Fully-automated GTAW build-up of corrosion-resistant alloy welding

Key Features

  • Automated process for consistent quality
  • Corrosion-resistant alloy application
  • Precision overlay thickness control
  • Suitable for complex geometries
  • Real-time process monitoring

Process

GTAW (TIG)

Diameter Range

25-1500mm

Length

Up to 6m

Overlay Thickness

2-15mm

Applications

Valve bodies and seatsFlange facesPipeline componentsPressure vessel internalsSubsea equipment

Cladding Material Expertise

Comprehensive range of corrosion-resistant alloys for every application

Nickel Alloys

  • Inconel 625
  • Inconel 825
  • Hastelloy C276
  • Monel 400

Superior corrosion resistance in aggressive environments

Stainless Steels

  • 316L
  • 317L
  • Duplex 2205
  • Super Duplex

Excellent corrosion resistance and cost-effectiveness

Cobalt Alloys

  • Stellite 6
  • Stellite 12
  • Stellite 21

Outstanding wear and high-temperature resistance

Special Alloys

  • Alloy 59
  • Alloy C22
  • Custom formulations

Tailored solutions for specific applications

Various cladding material samples

Complete Process Flow

1

Material Preparation

Surface preparation and pre-heating as required

2

Automated Welding

Precision-controlled welding process

3

PWHT if Required

Stress relief heat treatment

4

Inspection & Testing

NDT and dimensional verification

5

Final Machining

Finish machining to specifications

Uncompromising Quality Standards

Every welding operation is performed to the highest international standards with complete documentation and traceability. Our commitment to quality ensures reliable performance in the most demanding applications.

Certified Procedures

All welding procedures qualified to ASME IX, API, and EN standards

Qualified Welders

Certified welders with expertise in exotic materials and critical applications

Complete Documentation

Full traceability with WPS, PQR, and welder qualification records

Quality Control

100% visual inspection, NDT, and dimensional verification

Quality inspection of welded components

Industries We Serve

Trusted partner for critical welding applications across major industries

Oil & Gas

Upstream and downstream equipment

Petrochemical

Process equipment and vessels

Power Generation

Turbines and boiler components

Marine

Offshore and subsea equipment

Chemical Processing

Corrosion-resistant applications

Engineering

Industrial machinery and tools

Technical Excellence Through Automation

Our investment in automated welding technology ensures consistent quality, improved productivity, and reduced costs for our customers

Precision Control

Automated systems ensure exact parameters for every weld

Faster Delivery

Reduced cycle times without compromising quality

Batch Consistency

Perfect repeatability for production runs

Need Expert Welding & Cladding Services?

Our automated systems and experienced team deliver superior results for your most critical components